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Automatic Dipping line 【for JIG plate】【Dipping machine】【MLCC End-Sealing】


Automatic product insertion → Automatic end-sealing of the first side → Automatic drying of the first side → Automatic flipping → Automatic end-sealing of the second side → Automatic drying of the second side → Automatic product unloading (7 connected machines)

 

 

Due to the small differences in different specifications, the detailed data of the equipment can be consulted by email to our account manager

 

 

Hotline: +8618948669375

WeChat: lixing18948669375

 

 

Our fully automatic end-sealing machine consists of the following components: 1.   Automatic product implantation → Automatic dipping on the first side → Automatic drying on the first side → Automatic turning of the product → Automatic end-sealing on the second side → Automatic drying on the second side → Automatic unloading of the product (Consists of seven processes)

 

This automated production line is suitable for a variety of electronic components, including Multilayer Ceramic Capacitors (MLCC), Multilayer Chip Inductors (MLCI), Chip Resistors (CHIP R), Chip Thermistors (CHIP NTC), and Self-Recovering Fuses, among others.  It encompasses a range of processes from end sealing and dipping to Surface-Mount Device (SMD) assembly.

 

Technical specifications:

Applicable pallet size: 240X140mm

Applicable product specifications: 0201-7676

Feeding rate: 97%

Continuous single board efficiency:≤30S/board

Equipment size: 275014502100

Suction accuracy: ≤±5um

Scraper blade flatness: ≤±5um

Parallelism of paste plate and carrier: ≤±5um

Feeding method: board rack feeding and receiving

The drying oven adopts three-temperature zone hot air circulation "ferris wheel" rotation drying.

 

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Application Products

Our equipment is capable of performing a wide range of electronic component manufacturing processes, including MLCG, MBG, NTC, Filter, Fuse and LTCC.

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MLCC

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MLCI

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NTC

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Filter

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Fuse

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LTCC

  • Description
  • Region 2
  • Region 1
    • Commodity name: Automatic Dipping line 【for JIG plate】【Dipping machine】【MLCC End-Sealing】
    • Product Type: Full-automatic production line
    • Consumables Board: Thick Silicone End Plate
    • Product Specification: large size
    • Automatic production line accessories: Capacitors
    • End Sealer + Drying Oven: Automatic dryer
    • End Sealer + Manual Auxiliary: Manual implanter

    Automatic product insertion → Automatic end-sealing of the first side → Automatic drying of the first side → Automatic flipping → Automatic end-sealing of the second side → Automatic drying of the second side → Automatic product unloading (7 connected machines)

    Product name

    Fully automatic sealing line for thick silicone panel

    Suitable for carrier plate specifications

    280mm x 178mm Rubber Plate

    Applicable product specifications

    Imperial 0805 to 1812

    Product feeding rate

    97%

    Efficiency of continuous single plate mode

    ≤30 seconds per plate

     

     

     

    This equipment automatically plants the product into the guide plate in an oscillating manner and accurately presses the product into the holes of the thick rubber plate using a press.

     

     

    Before sealing the ends, the product is uniformly leveled through a servo leveling mechanism to ensure consistent protrusion length of each chip, resulting in good consistency of the product's end seals.

     

    The face-changing machine uses a plate replacement method for product end conversion, reducing the end damage caused during face changing and also extending the life of the press needles.

     

    Equipped with automatic pulp addition and digital control of pulp height, the machine has a slurry spreading and line detection alarm function during spreading.

     

    The press, leveling platform, end sealing platform, and face-changing unloading platform are equipped with detection sensors at each corner to prevent breaking the needle due to residual products on the plate surface and affecting the end seal quality of the product.

     

    The drying oven uses a five-temperature zone hot air circulation Ferris wheel rotation method for drying, characterized by large capacity, uniform heating, quick drying, and high precision temperature control. The entire line is equipped with a return rack mechanism, allowing the thick rubber plate to be returned to the implant machine after unloading and cleaning off the impurities on the plate surface without manual intervention.

  •  

     

    Our fully automatic end-sealing machine consists of the following components: 1.   Automatic product implantation → Automatic dipping on the first side → Automatic drying on the first side → Automatic turning of the product → Automatic end-sealing on the second side → Automatic drying on the second side → Automatic unloading of the product (Consists of seven processes)

     

    This automated production line is suitable for a variety of electronic components, including Multilayer Ceramic Capacitors (MLCC), Multilayer Chip Inductors (MLCI), Chip Resistors (CHIP R), Chip Thermistors (CHIP NTC), and Self-Recovering Fuses, among others.  It encompasses a range of processes from end sealing and dipping to Surface-Mount Device (SMD) assembly.

     

    Technical specifications:

    Applicable pallet size: 240X140mm

    Applicable product specifications: 0201-7676

    Feeding rate: 97%

    Continuous single board efficiency:≤30S/board

    Equipment size: 275014502100

    Suction accuracy: ≤±5um

    Scraper blade flatness: ≤±5um

    Parallelism of paste plate and carrier: ≤±5um

    Feeding method: board rack feeding and receiving

    The drying oven adopts three-temperature zone hot air circulation "ferris wheel" rotation drying.

     

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    Due to the small differences in different specifications, the detailed data of the equipment can be consulted by email to our account manager

     

     

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